CC-Cut

The powerful pump system
CC-Cut

Efficient pumping thanks to optimally coordinated pump and cutter
Reliable, trouble-free pumping of challenging and highly viscous media
Treatment of disruptive matter and separating out of heavy material before the pump
Low space requirements thanks to extremely compact design
Maintenance and changing of parts can be performed quickly and easily on site

Effective combination

Developed specially for biogas plants

In most biogas plants, it’s necessary to prime, pump and prepare highly diverse liquid media. They usually contain a great deal of solids and fibrous matter, as well as disruptive matter like branches, hoof clumps, etc. – that are highly viscous and loaded with many foreign matter. Vogelsang has developed the compact pump system CC-Cut especially for these kinds of demanding pumping tasks. It comprises a robust progressive cavity pump with a powerful upstream cutter.

The small, maintenance-friendly pump system for low volume flows

CC-Cut / RCQ-33Gpro

Treating and pumping small volumes of viscous media, reliably protecting downstream units from foreign and disruptive matter and heavy material: The CC-Cut, based on the RCQ-33Gpro, is ideal for these tasks. With the CC-series progressive cavity pump and the RotaCut cutter from the RCQpro series, maintenance of this system couldn't be easier.

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Brochure: Future oriented biogas production

The compact, easy-to-maintain pump system for intensive preparation

CC-Cut / RCQ-43Qpro

The CC-Cut systems, based on the RotaCut RCQ-43Gpro, provide intensive preparation of viscous media, while at the same time ensuring rapid maintenance and quick and easy on-site part replacement. Disruptive and foreign matter is reliably macerated and heavy material is separated out, reliably preventing problems and malfunctions in downstream process stages.

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Brochure: Future oriented biogas production

The pump system CC-Cut / RCQ-43Gpro is perfect for intense preparation of viscous media

The all-purpose and efficient pump system

CC-Cut / RCX-48G

For economical preparation of large-volume flows of many kinds of different media, of high and medium viscosity. The combination of a CC-series progressive cavity pump and the RotaCut RCX-48G guarantees a long service life and efficient reduction of solid and disruptive matter as well as reliable separation of heavy matter, while at the same time being easy to use and to maintain.

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Brochure: Future oriented biogas production

The highly effective and powerful pump system for intensive preparation

CC-Cut / RCX-58G

The efficient solution for pumping large-volume flows of viscous and highly viscous suspensions and media, with intensive preparation beforehand. The RotaCut RCX-58G reliably separates out heavy material, macerates disruptive and solid matter dependably, and homogenizes the medium at the same time. This prevents malfunctions and disruptions in downstream units and components, and forms the basis for efficient processes.

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Brochure: Future oriented biogas production

The small, maintenance-friendly pump system for low volume flows

CC-Cut / RCQ-33Gpro

Downloads

Brochure: Future oriented biogas production

The compact, easy-to-maintain pump system for intensive preparation

CC-Cut / RCQ-43Qpro

Downloads

Brochure: Future oriented biogas production

The all-purpose and efficient pump system

CC-Cut / RCX-48G

Downloads

Brochure: Future oriented biogas production

The highly effective and powerful pump system for intensive preparation

CC-Cut / RCX-58G

Downloads

Brochure: Future oriented biogas production

Features of the CC-Cut

Separation of stones and metal parts is important for ensuring smooth operation of the cutter itself as well as of the downstream pumps and components, and also to prevent damage and blockages they may cause. Each RotaCut therefore has an integrated heavy material separator.

One key feature of the CC series is its swiveling mechanism, which means that the pipe does not need to be disassembled. The rotor and stator are swiveled upwards or to the side as a single unit.

A generously sized cardan shaft with two cardan joints ensures reliable transmission of the drive power in the CC series from the parallel shaft geared motor to the rotor. A sturdy sleeve – which doesn’t even have to be disassembled when changing the rotor – protects the shaft against solid and fibrous matter and against foreign matter in the medium.

The CC series offers many options for replacing parts. If the pump needs to be operational again quickly, the stator and rotor are replaced as a single unit. It is also possible to replace the entire rotating unit. Alternatively, the stator and rotor can be replaced one after the other, as in conventional progressive cavity pumps.

Vogelsang uses its proprietary software to develop cutting screens with optimized geometry for every size-reduction ratio. For operators, this means the best geometry at all times for smooth running, with minimal wear. The cutting screens are produced from wear-resistant special steel and offer twice the performance since they are reversible.

The pump and RotaCut are combined in the pump system in a way that ensures the QuickService functions are retained in full. The wear parts can be accessed in a few easy steps. They can be replaced quickly and easily on site. The pump system is ready for use again in no time at all.

The pump and the cutter are mounted together and optimally arranged to one another. This result in short suction pipes, a flow which is directly pumped to the cutting screen and a very compact design. Therefore, the pumping systems required only a minimal footprint but are nevertheless easily accessible for maintenance and service.

The Vogelsang Quality Cartridge stands for modern sealing technology. The mechanical seal in cartridge design is manufactured automatically in the factory, completely pre-assembled and checked by computer. This makes it quick and easy to change on site: assembly errors are avoided and the time required is reduced. This means quick and easy replacement of the shaft seal as well as safe commissioning after seal replacement.

ACCplus further reduces the cost of maintenance and monitoring of the cutter. It monitors the cutting blades status online and displays it on an external display. This means it's no longer necessary to place the cutter out of service and open it to determine the cutting blades status. Additionally, this information can be processed and displayed by the (central) control and/or remote control.

Options of the CC-Cut

Depending on the model and application, the rotor and stator of the progressive cavity pumps in the CC series are available either in a single-stage standard geometry (M1) or a two-stage standard geometry (M2) for higher pressures. Long geometries (D1) are available specifically for highly viscous, abrasive media.

The hole pattern of the cutting screens, along with the number of cuts, is decisive for the size-reduction ratio. To meet the requirements of every situation, we offer cutting screens for the RotaCut, depending on the size, with free passage from 4 mm to 50 mm. Stainless steel versions are available for aggressive media.

The Auto-Reverse function detects blockages, such as those caused by coarse disruptive matter, and initiates corrective action. By periodically reversing, the function further ensures that a pair of sharp cutting edges is always used while dull ones are sharpened on the opposite site. This delivers optimal cutting performance with reduced power consumption.

The Debris Removal System (DRS) removes the separated heavy material during ongoing operation with no need to switch off or open the solid matter feeder or foreign matter separator. The system removes the heavy material with only minimal loss of medium (only around 15 l). In comparison to conventional solutions, the DRS reduces the work required by up to 80%.

Power for your biogas plant with the pump system CC-Cut

The pump system CC-Cut for biogas applications

Pumping liquid manure, recirculate and organic suspensions is part of the daily work at many biogas plants. However, these media often contain long-fibred solid matter (straw, grass, feed residue), heavy material (metal parts, stones) or disruptive matter (ear tags, branches etc.). This content has a negative impact on the ability to pump the medium, results in increased power consumption of pumps and mixers, and causes malfunctions or even damage, thereby decreasing the cost-effectiveness of a biogas plant.

Vogelsang developed the pump system CC-Cut precisely for these applications. It combines a progressive cavity pump from the CC series with a RotaCut in a compact design. This means that the CC-Cut can be integrated into most biogas plants as the central pump system, without taking up much space. And the CC-Cut also reliably separates heavy material out of highly viscous media, reduces disruptive matter to a manageable size, cuts solid matter and mixes everything intensively.

This system solution combines the pump system CC-Cut with the mechanical disintegration system DisRuptor

The optimally treated medium is then pumped reliably and trouble-free even against high pressures. In addition, the efficient treatment also reduces the viscosity and the tendency to form floating layers. Both are positively noticeable through a lower energy requirement.

Maintenance and replacing parts are quick and easy with the pump system CC-Cut as they are for the individual components because both retain the full service function: all wear parts can be replaced on site.

Downloads

Brochure: Future oriented biogas production